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How to cut the inner bend of a mesh cable tray

Use strategic side cuts and bolt cutters to carefully shape the inner bend of a mesh cable tray while maintaining cable protection and proper bend radius.

Tools and Materials Needed

Bolt cutters or heavy-duty wire cutters for cutting mesh wires. Measuring tape and marker to mark cut lines. Rubber end caps to protect cut wire ends.

Gloves and safety glasses for personal protection.

Step-by-

Step Process

Measure and Mark the Bend Area Determine the exact location of the inner bend. Mark the wires that need to be cut to allow the tray to bend smoothly around the corner. Make Strategic Side Cuts For the inner bend, cut selected wires along the side of the tray where the bend will occur.

This allows the tray to flex without kinking or deforming the mesh. Bend the Tray Gradually Apply gentle pressure to bend the tray along the marked lines. Avoid sharp bends that could damage cables or reduce the tray's structural integrity.

Maintain a proper bend radius suitable for Ethernet or fiber cables. Protect Cut Ends After cutting, cover exposed wire ends with rubber caps or similar protective materials to prevent cable damage and ensure safety. Check Grounding and Bonding After modification, verify that the tray remains properly grounded and bonded, especially if it is part of a larger electrical system.

Install and Secure Once the bend is formed, secure the tray to supports or brackets as per the installation plan. Ensure the bend allows smooth cable routing without overfilling the tray.

Tips for Best Results

Cut only the necessary wires to maintain tray strength. Bend slowly and evenly to avoid deforming the mesh. Use longer trays (e.g., 10 ft.) when possible to reduce the number of cuts and bends.

Plan the bend radius according to cable type to prevent stress on sensitive cables like fiber optics. By following these steps, you can create a clean, functional inner bend in a mesh cable tray that maintains both structural integrity and cable protection.

How to cut the inner bend of a mesh cable tray
Assembly Guide

The assembly guide below will help the cable tray installer make the bends and others without difficulty even he had never installed wire mesh cable trays before.

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Technical note

This reference is intended for preliminary fiber and communications infrastructure research. Optical interface, fiber type, port or core capacity, electrical input and output, enclosure protection, cooling, installation limits and applicable standards must be verified for the specific project.

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